prefab construction in india

Know Your Pre-engineered Buildings – Parts of the Whole

Buildings designed, engineered and manufactured offsite are called pre-engineered buildings. It comes to the location as components that are assembled to create a building. These require prefabricated steel sections for the primary and secondary members that are bolted and screwed together on-site to form the required building. This is quicker and more efficient than traditional construction and is, hence, catching on quickly. PEBs find application in storehouses, aviation hangers, warehouses, factory sheds and other large span as well as multi storey buildings.

Some of the main components of PEBs are –

Main Frame Steel Columns and Rafters: The primary members are made up of built-up plate sections to form the required columns and rafters.

Girts: These are the secondary horizontal members usually attached to the main frame columns. They can be modified to be flat or curved and of variable thicknesses and depth according to design. They are a part of the connectable sheeting and primary framing system.

Bracing: These provide a simple, easy and efficient way to support buildings and make them more stable. It helps in transferring the wind loads to foundations and longitudinally stabilise the buildings. 

Wall Cladding: Exterior walls are cladded using PPGI/PPGL sheets or insulation panels, along with their attachments, trim and weather sealants. Profiled Galvalume or Galvalume colour coated steel sheeting that is 26 gauge thick is used for making panels that have a minimum yield strength of 345 MP. The interior and exterior surface are factory pre-painted with polyester paint.

Roof Cladding: Roofing sheets come with 1 m coverage and can be shipped in any length upto 15 m. 

Downspout Pipe: It connects the gutter to storm drain. A rectangular pipe that is painted with rust-proof paint and an elbow at the bottom, it is supported by an attachment to the wall.

Eave Gutter: It is the place around the edge of the roof where the water collects. 

Gable Trim: To hide the seams and strengthen the roof, gable trim is used. It serves to close the gap between the wall panels and the roof. 

Canopy: It provides shade and weather protection and a fabric or metal covering can be attached to it. They are a simple and affordable way to anchor a building and come in many colours. 

Mezzanine Joint: It is a versatile product that can support the decking on the roof or floors, hung from the roof trusses or set into  columns.

Auditorium for the Rezangla War Memorial

Constructed the Auditorium for the Rezangala War memorial using LGSF Technology at an height of more than 15500 foot above sea level. This was executed by BNAL within a record time of 1 month and was greatly appreciated by all concerned. The memorial has been made to commemorate the supreme sacrifice made by 114 Brave Hearts of the Indian Army and was dedicated to the nation by the Hon’ble Defence Minister of India Shri Rajnath Singh on 18th November 2021.

Aircraft Hangar  

Recently completed Aircraft Hangar with motorised gates and double storey annexes on both sides.
The hangar was completed from start to finish within 5 months making it possibly the fastest
construction for an Aircraft Hangar in India.

LGSF House at Kasauli

Double Storey Three Bedroom Prefabricated Cottage
using the latest state of the art LGSF technology.

Sports Stadium in 7 schools in Chandigarh

Executed PEB works for 7 nos. of Indoor Sports stadiums at various Government Schools in Chandigarh.
The Buildings have a clear span of 62 Meters and total area executed is 2,70,000 sq. ft.

NTPC Project at Hazaribagh

BNAL has executed complete turnkey project for NTPC at Hazaribagh. The scope of work included design, Manufacture, Supply and Erection of Single and Multi-Storey Prefabricated Structures including all Civil, Electrical, Sanitary and Plumbing Works. Total Area Executed – 65000 sq. ft. appx.

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